SF6024NT 6kW Laser Tube Cutting Machine – Installation & Commissioning in the USA

SENFENG successfully completed the installation and operator training of the SF6024NT 6kW laser tube cutting machine in the United States. The process covered full mechanical assembly, electrical integration, system calibration, commissioning, and operator training to ensure stable operation and high-precision cutting performance.

Mechanical Assembly and Initial Setup

May 1-2, 2026
The installation began with verifying continuous feeding operations on the existing setup. After successful testing, assembly of the SF6024NT commenced. Key tasks included constructing and leveling the machine bed, installing the control console, reconnecting guide rails and racks, and positioning the feeding device. Precise alignment was performed before attaching sheet metal panels to complete the machine’s exterior.

Z-Axis Installation and Fiber Cable Routing

May 2-4, 2026
The Z-axis module was installed and the fiber cable routed to the cutting head. Pipelines and electrical connections were integrated to ensure coordinated operation between the laser source and the machine’s mechanical components.

Electrical Integration and Signal Configuration

May 5-6, 2026
Electrical connections for the feeding device and tube handling interface were organized. Signals between the laser cutter and the feeding system were carefully mapped, covering material feeding, end-of-feed confirmation, and safety interlocks. Preliminary power-on testing confirmed correct servo activation, proper operation of the water-cooling system, and functional emergency stop circuits.

System Power-On and Axis Calibration

May 6-8, 2026
The machine was powered on for full system testing. Calibration of all axes, including homing and travel verification for the seven-axis configuration, was completed. Protective measures were implemented to avoid interference between the feeding support and avoidance axes. Test runs included short and long tube feeding scenarios, confirming proper operation of all material handling functions.

Feeding System Fine-Tuning and Operator Training

May 11-15, 2026
Adjustments were made to the feeding arm and push plates to ensure accurate material placement for tubes of varying lengths. Operator training emphasized handling of the three-jaw chucks, merging parts, and managing pseudo-cut lines. Practical exercises allowed operators to gain hands-on experience with loading, feeding, and cutting tubes efficiently.

Final Testing and Handover

May 12-19, 2026
The final commissioning stage involved testing with tubes ranging from 3 to 6 meters in length, confirming continuous feeding, precise cutting, and proper avoidance movements. Operators received training on routine maintenance, including nozzle replacement, ceramic ring and protective lens care, air compressor filter checks, and lubrication. After successful testing and operator verification, the SF6024NT 6kW laser tube cutting machine was fully operational and ready for production.

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